At WhiteClouds, we are always excited to have the opportunity to create event displays for the folks over at George P. Johnson. When they asked us to fabricate a gigantic fifteen-foot-long and six-foot-tall letter 'Z', we were ready for the challenge. The live event industry has been hit hard by the pandemic and this was the perfect opportunity to show one of the industry's leaders that we are still there for them.
WhiteClouds is no stranger to creating larger-than-life displays. For this huge letter 'Z', we utilized one of our tried and true fabrication methods. On our hot-wire CNC, we cut blocks of two-pound expanded polystyrene foam into smaller puzzle pieces of the shape of the letter. Once cut, the smaller pieces were fused together to seamlessly create the large letter 'Z' in the font that the customer selected. We then laminated the front and back faces of the 'Z' with plywood for strength and durability. The entire letter was sanded and prepped for paint - a blank matte white canvas.
For more information about our large letters, please visit our large letters page.