Entertainment Fabrication Services

Entertainment Fabrication Services

We bring immersive entertainment spaces to life with custom fabrication

We bring immersive entertainment spaces to life with custom fabrication

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Table of Contents

What entertainment fabrication is and why it matters

In the world of entertainment — from theatrical productions and touring shows to themed environments, film/TV sets and large-scale experiential events — the success of any space depends on immersion, impact and realism. Whether it’s a bold stage set, a textured foam prop, a branded installation or a full themed environment, fabrication must combine creative vision with practical logistics: light weight, fast turnaround, durable finish and ease of transport.

At WhiteClouds, we specialize in custom fabrication for entertainment spaces. We partner with production companies, set designers, theme-park developers, experiential agencies and event planners to craft high-impact, tailor-made solutions. No project is too ambitious: from oversized foam sculptures to complete themed environments.

Here you’ll find how we can transform your concept into a three-dimensional, on-stage experience.

Capabilities & applications for entertainment spaces

Our entertainment fabrication services cover a broad array of applications, including:

  • Theater & Touring Show Sets – Fabrication of dynamic scenery, custom foam stage elements, moveable set pieces built for durability and rapid change-over.
  • Film & TV Production – Bespoke foam sculptures, props and full set builds engineered for camera, lighting and durability on location.
  • Theme Parks & Attractions – Large-scale foam environments, themed facades, interactive props, immersive installations with weather-resistant finishes and long-term durability.
  • Event & Experiential Marketing – Branded foam installations, trade-show backdrops, scenery, oversized logos, “selfie magnet” props that drive social media engagement.
  • Live Shows & Concerts – Fabrication for touring acts: lightweight elements for quick rig-in/rig-out, transport-friendly builds, sturdy finishes for repeated use.

For each of these applications, we design with your audience, your budget and your site constraints in mind — ensuring that the final piece not only looks spectacular but performs reliably, installs cleanly and delivers return on investment.

Diary of a Wimpy Kid 'Hot Mess' LED Signage and Fork & Meatball Prop
Character model of War of the Worlds Alien

Featured gallery & case studies

Explore our gallery of recent entertainment-space projects: from immersive foam props to full stage-set builds.
Deadpool & Wolverine Giant Funko Pop! Product Replica Statues
These statues measure 6 feet tall and was made for the Marvel Deadpool & Wolverine movie premiere
Go Kart Racing Shell for BF Goodrich
This Go Kart shell was created for BF Goodrich at a Redbull event.
NFL Tennessee Titans 12th Titan Sword Plunge Prop
Showing the blast of smoke from stabbing the Sword of Honor. Photo By Joe Howell/Tennessee Titans
Utah Jazz NBA Basketball Jazz Bear Prop
Utah Jazz NBA halftime Awardco Skills Challenge LED prop display props
Spalding Basketball Throne
The custom throne commissioned by Spalding was up for fan and player engagement throughout the Red Bull Half Court World Finals
Maleficent Dragon Throne
Gothic throne made for a convention
Sen-ti-nel Captain America [Marvel] Fighting Armor ComicCon Display
A 7-foot tall replica was created from an 7-inch action toy prototype for a gaming convention
NYCC Funko booth Derpy Tiger statue pictured with Arden Cho (acting voice of Rumi) and May Hong (acting voice of Mira) from KPop Demon Hunters!
the Fantastic 4 movie premiere Funko Pop 7 foot tall statute product replica
Marvel Studios' The Fantastic Four: First Steps 'Galactus' character Funko Pop product replica giant statue
the Fantastic 4 movie premiere Funko Pop 7 foot tall statute product replica
Halo Master Chief life-size 3D Printed statue
Halo Master Chief life-size 3D Printed statue seen here at the 2024 Halo Championship Series in SLC, Utah.
3D Foam Background Prop for Home Theater
Custom 3D Foam Background Prop for Home Theater Room in a fantasy castle theme.
Giant vintage aviator faux leather pilot flight cap and goggles prop
This giant vintage aviator cap and goggles prop was created for an amusement park attraction. Expertly painted to mimic aged leather and built to withstand outdoor conditions as a permanent display.
Erupting Volcano Foam Model at the Liberty Science Center in New Jersey
Erupting Volcano Foam Model at the Liberty Science Center in New Jersey
NBA San Antonio Spurs Coyote Mascot statue display
The coyote stands at approximately 7 feet tall, captured in a mid-jump pose as a tribute to the tradition of the mascot leaping mid-court for each letter of the S-P-U-R-S name, accompanied by the fervent cheers of fans with each letter.
Disney Stage 3D Background
Inferno Dance Party was a stage show at Hong Kong Disneyland for the Disney's Haunted Halloween Event in 2010 and at Disneyland for the Disney's Halloween Time Event
Hot Mess Letters-On Screen
Giant meatball & noodle prop and lighted sign for Diary of a Wimpy Kid. Both props are being used to dress the stage of Jeff Kinney's Hot Mess Tour
Disney Holiday Stage Props Candy
Disney Holiday Dance Party Stage Props Christmas 2019
Completed Six Flags New England Tiger Shark Prop
On location at the Six Flags New England waterpark hanging in front of the wave pool “Monsoon Lagoon”
Belmont Park San Diego Spring hot-air balloon photo prop
Belmont in Bloom festival at San Diego Amuzement park.
Belmont Park San Diego Spring arches photo prop
Belmont in Bloom festival at San Diego Amuzement park.
Giant replica models we made of the MrBeast Lab toys by Moose Toys at the San Diego Comic-Con

Materials, processes & finishes we use

To achieve premium results for entertainment fabrication, we draw on a combination of advanced materials and manufacturing processes:
  • Foam Fabrication (EPS, XPS, Urethane foam) – Lightweight yet structurally sound; ideal for large sculptures, props and set elements.
  • CNC Cutting / Hot-Wire Cutting / Laser Cutting – Precision shaping of custom profiles, curved surfaces and free-form geometry.
  • 3D Scanning & Modelling – For replication of existing elements or for creating entirely new, complex geometries from concept art.
  • Surface Treatments & Finishes – Including primer, automotive-grade coatings, weather-resistant sealers, painting, air-brushing, vinyl skins and thematic textures (stone, metal, wood, weathered-look).
  • Structural Reinforcement – Internal frames (steel, aluminum, wood) and engineered cores when required for durability, safety and repeat use.
  • Transport & Installation-Ready Fabrication – Modular builds, crate-packing, on-site assembly support if needed.
With this layered approach, we balance creative freedom (your vision) with practical execution (budget, schedule, logistics). Whether your build is for one night or one season, we ensure it’s built to perform.
CNC Foam hotwire Machine

Why choose WhiteClouds for your entertainment fabrication

  • Full-Service Design & Fabrication – From initial concept and CAD design through build, finishing and shipping.
  • Rapid Turnaround & Scalability – Whether you’re producing a single prop or an entire themed environment, our 60,000 sq ft facility and experienced team ensure swift and reliable delivery. (Mirroring our capabilities in other service lines.)
  • Global Shipping & On-Site Support – We ship worldwide and provide logistics/installation assistance to ensure your project arrives and installs smoothly.
  • Creative Collaboration – Our team includes designers, sculptors, technicians and finishing artists who work with you at every stage to ensure your vision is realized.
  • Durability & Quality – Built to withstand audiences, installations, trade-show handling or outdoor exposure. We understand the rigors of entertainment environments.

Workflow: From concept to installation

Here’s how our process works when you engage us for an entertainment-fabrication project:

  1. Kick-off & Briefing – You share your concept, drawings, budget, timeline and site constraints (transport size, rigging, load limits, finish expectations).
  2. Design & Approval – We translate your ideas into 3D CAD or renderings, propose material options, structural design, finishing plan. You review and approve.
  3. Engineering & Fabrication Planning – We map internal structures, fabrication strategy, finish sequence, modular breaks for shipping/installation.
  4. Production – CNC/hot-wire foam shaping, structural frame assembly, surface prepping, painting/texturing, finishing touches.
  5. Shipping & Installation – Custom crating, logistics coordination, on-site assembly instructions or installation-crew support as needed.
  6. Handover & Support – We deliver your project, provide documentation (maintenance, handling), and ensure satisfaction.

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Frequently Asked Questions

  • What size can you build?
    There is virtually no size limit. We fabricate from small props to massive themed environments — transport logistics become the main constraint.
  • What file formats do you accept?
    We work with CAD (.DWG/.DXF), .STEP/.IGES, 3D-model formats (FBX, OBJ), 2D drawings, sketches or even napkin concepts — we’ll translate your idea into production design.
  • What is the typical lead time?
    Lead time depends on complexity, size, finish and logistics. Many projects are completed in 4–6 weeks; larger themed environments may require longer. Rush options are available.
  • Can you make items weather-resistant or outdoor-safe?
    Absolutely. We offer reinforced structures, outdoor-rated coatings and finishes capable of withstanding the elements and repeated use.
  • What are the cost factors?
    Cost is driven by size, material selection, finish complexity, structural requirements and installation/shipping logistics. 

Do you have a question we didn‘t answer? Don’t hesitate to contact us at 1-385-206-8700 or [email protected].

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